Katalyzer Technologies

We are a leading manufacturer and supplier of Disc Granulator Machine, also known as Pan Granulator, designed for efficient granulation of powdery materials into uniform, spherical granules. This machine is widely used in fertilizer plants, chemical industries, mineral processing, and metallurgy.

The disc granulator consists of a heavy-duty rotating pan mounted at an adjustable inclination angle. Raw material is fed continuously while water or binder solution is sprayed to initiate granule formation. Due to centrifugal force and rolling motion, fine particles agglomerate into well-shaped granules with high strength and consistency. Oversize and undersize particles automatically recycle within the disc, ensuring high yield and minimal material loss.

Our disc granulator machines are known for high granulation efficiency, low power consumption, easy operation, and long service life, making them ideal for continuous industrial production.

• Produces uniform and spherical granules

• Adjustable disc angle for size control

• Smooth and continuous granulation process

• Low energy consumption

• Rugged MS / SS construction

• Easy maintenance and operation

• Organic fertilizer granulation

• NPK and compound fertilizer production

• Chemical powder granulation

• Mineral and ore fines processing

• Metallurgical and industrial powders

• Disc Diameter: As per requirement

• Capacity: Custom-built

• Disc Angle: Adjustable

• Drive Type: Motor & Gearbox

• Material of Construction: Mild Steel / Stainless Steel

• Reliable and proven design

• Custom manufacturing as per customer requirement

• Competitive pricing

• Timely delivery and after-sales support

Contact us today for the best price and detailed quotation for Disc Granulator Machine.

Product Name: Coal Fired Hot Air Generator Based Calcium Chloride Granulation Plant | Efficient & Cost-Effective Drying & Granulation Solution

Product Description:

Transform your calcium chloride liquid or slurry into high-value, free-flowing granules with our robust and efficient Coal Fired Hot Air Generator Based Calcium Chloride Granulation Plant. Designed for the Indian market, this plant is engineered for maximum productivity, lower operational costs, and superior product quality, making it an ideal choice for chemical manufacturers, fertilizer units, and industrial dehydrators.

Our plant integrates a high-efficiency coal-fired hot air generator with an advanced spray drying/prilling tower (granulation tower) system. This combination provides a reliable and economical heat source, perfectly suited for regions with easy coal availability, ensuring consistent operation and significant savings on fuel costs compared to diesel or gas-based systems.

How It Works:

1. Hot Air Generation: The coal-fired generator produces clean, high-temperature hot air (customizable as per process need).
2. Atomization: The concentrated calcium chloride feed is pumped and atomized into fine droplets at the top of the granulation tower using a high-pressure nozzle or centrifugal atomizer.
3. Drying & Granule Formation: The hot air is introduced into the tower, creating a counter-current or co-current flow. The water instantly evaporates from the droplets as they fall, forming solid, spherical granules.
4. Collection & Cooling: The dried granules are collected at the conical bottom of the tower, passed through a cooling system (optional), and sieved to achieve a uniform particle size.
5. Cyclone Separation: Fine particles (fines) are recovered from the exhaust air using a high-efficiency cyclone separator, minimizing product loss and improving yield.

Key Features & Benefits:

· Cost-Effective Operation: Utilates readily available coal as primary fuel, drastically reducing running costs compared to other fossil fuels.
· High Thermal Efficiency: Optimized combustion chamber and heat exchanger design ensure maximum heat transfer and fuel economy.
· Excellent Granule Quality: Produces hard, dust-free, spherical granules with high strength, low moisture content, and excellent flow properties.
· Customizable Design: Plant capacity, granule size (0.5-3 mm typical), and tower dimensions can be tailored to your specific production requirements (from 500 kg/hr to 5 T/hr and beyond).
· Durable Construction: Built with premium-grade materials (SS 304/316 for wetted parts, MS with corrosion protection for structure) suitable for the corrosive nature of calcium chloride, ensuring long service life.
· Environmentally Compliant: System designed with cyclone separator to control particulate emissions. Optional bag filter or scrubber can be integrated for stricter compliance.
· Automated Control Panel: User-friendly PLC/control panel for monitoring temperature, feed rate, and airflow, ensuring consistent product .

Why Choose Our Plant?

We are a leading manufacturer of industrial drying and granulation systems. Our Calcium Chloride Granulation Plant is a result of in-house R&D and field experience. We provide:

· Turnkey Solutions: From design, manufacturing, installation, to commissioning.
· Comprehensive Support: Operator training and reliable after-sales service.
· Proven Performance: Successful installations across India.

Contact us today for a detailed quotation, site survey, and to discuss your specific project needs! Elevate your calcium chloride production with our efficient, coal-fired granulation technology.

A Seed Dryer Machine is an advanced drying solution designed to reduce moisture content in seeds under controlled temperature and airflow conditions, ensuring safe storage, improved germination rate, and long shelf life. It is widely used in seed processing plants, agricultural industries, seed banks, food grain units, and agro-based industries.

The machine operates by circulating uniformly heated air through the seed bed, allowing gradual and even moisture removal without damaging the seed structure. Precise control of temperature and airflow ensures that seeds are dried efficiently while preserving their viability, nutritional value, and quality.

Our industrial seed dryer machines are engineered for continuous operation, high energy efficiency, and gentle drying. The system can be customized based on seed type, batch size, drying temperature, and moisture reduction requirements, making it suitable for a wide variety of seeds such as cereals, pulses, oilseeds, vegetable seeds, and hybrid seeds.

• Uniform and gentle drying process

• Maintains seed germination and quality

• Controlled temperature and airflow system

• Energy-efficient hot air circulation

• Robust and durable construction

• Easy operation and low maintenance

• Suitable for batch or continuous drying

• Agricultural seed processing plants

• Hybrid and vegetable seed drying

• Cereal, pulse, and oilseed drying

• Seed storage and conditioning units

• Food grain and agro-processing industries

• Prevents fungal growth and spoilage

• Enhances seed storage life

• Ensures consistent drying results

• Reduces post-harvest losses

• Custom-built for different capacities and seed types

• Designed specifically for seed-safe drying

• Customizable capacity and drying parameters

• Energy-efficient and reliable performance

• Suitable for industrial and commercial use

• Strong technical and after-sales support

We are a leading manufacturer and supplier of Industrial Air Heaters, designed to provide reliable and energy-efficient hot air for various industrial process applications. Our industrial air heaters are widely used in chemical plants, spray dryers, ovens, furnaces, drying systems, curing chambers, and material handling processes.

An industrial air heater works by heating atmospheric air using electric heaters, steam coils, thermic fluid, or gas-fired systems, and delivering hot air at controlled temperatures and airflow rates. These heaters are engineered for continuous operation, uniform heat distribution, and precise temperature control, ensuring consistent process performance and reduced energy consumption.

Our air heaters are available in custom-built designs to suit specific process requirements such as air volume, outlet temperature, pressure, and installation constraints. Rugged construction and high-quality insulation ensure safe operation, long service life, and minimal heat loss.

• High-efficiency hot air generation

• Uniform and controlled air temperature

• Suitable for continuous industrial duty

• Robust Mild Steel / Stainless Steel construction

• Low maintenance and reliable performance

• Automation-ready with temperature control systems

• Spray dryers and fluid bed dryers

• Chemical and pharmaceutical processing

• Industrial ovens and furnaces

• Powder drying and curing systems

• Textile, food, and packaging industries

• Process heating and air circulation systems

Equipment Type
Industrial Air Heater / Hot Air Generator

Heating Source
Electric / Steam / Thermic Fluid / Gas Fired

Temperature Range
Up to 350°C (As per design)

Air Flow Capacity
Customized as per requirement

Material of Construction
Mild Steel / Stainless Steel (SS304 / SS316)

Automation Grade
Semi-Automatic / Fully Automatic

Mounting
Horizontal / Vertical

Power Source
Electric

Country of Origin
Made in India

Minimum Order Quantity
1 Piece

Production Capacity
As per customer specification

Product / Service Code
IAH-01 (Customizable)

Delivery Time
4–8 Weeks (Depending on capacity & design)

Packaging Details
Export-Quality Packaging with Protective Wrapping

The Pusher Centrifuge is a robust, continuous-operation centrifugal separator designed for high-volume dewatering, washing, and classification of coarse, crystalline, and fibrous solids. Engineered for reliability in demanding process environments, it excels in handling free-draining, granular materials where high throughput and consistent product dryness are critical.