Katalyzer Technologies

Our team possesses a wealth of experience in the design and installation of rotary dryers, and we are fully equipped to provide on-site support whenever you need it. When it comes to rotary dryers, trust Katalyzer Technology for outstanding quality and service."

Agriculture:

Drying of grains (e.g., rice, wheat, corn)

Crop seeds drying

Drying of animal feed

Food and Beverages:

Drying of fruits and vegetables

Drying of herbs and spices

Coffee bean drying

Mining and Minerals:

Drying of mineral concentrates

Drying of ores (e.g., iron ore, copper ore)

Drying of sand and aggregates

Chemicals:

Drying of chemical intermediates

Drying of fine chemical powders

Drying of specialty chemical products

Environmental Control:

Drying of sewage sludge

Drying of air pollution control products

Drying of industrial waste

Pharmaceuticals:

Drying of pharmaceutical intermediates

Drying of drug granules and powders

Drying of herbal extracts

Ceramics and Glass:

Drying of ceramic materials

Drying of ceramic powders

Drying of glass powders

Textiles:

Drying of dyed fabrics

Drying of textile products (e.g., towels)

Drying of yarn and fibers

Wood and Forestry:

Drying of wood chips and sawdust

Drying of wood pellets

Drying of wood veneers

Plastics and Polymers:

Drying of polymer pellets

Drying of plastic resins

Drying of plastic additives

Construction Materials:

Drying of construction materials (e.g., cement, gypsum)

Drying of mortar and concrete products

Drying of building materials

Metals and Metallurgy:

Drying of metal powders

Drying of metallurgical products

Drying of metal ores

Paper and Pulp:

Drying of pulp and paper products

Drying of paper coatings and additives

Energy:

Drying of biomass for bioenergy

Drying of coal and lignite

Drying of alternative fuels

Experience the cutting-edge technology of our Pilot Spray Dryer, designed for precision and efficiency in your laboratory or production environment. This advanced system enables the rapid drying of liquid samples into fine powders, ensuring optimal particle size and moisture control. With adjustable parameters and user-friendly controls, you can easily customize the drying process to meet your specific needs. Ideal for research and development, this spray dryer enhances product quality while streamlining your workflow, making it an essential tool for any innovative facility. Elevate your drying capabilities and achieve consistent results with our Pilot Spray Dryer.

Revolutionize Drying with Katalyzer Technology's Spin Flash Dryer When it comes to tackling high-moisture cakes with moisture content exceeding 50%, Katalyzer Technology stands as a true industry pioneer with our Spin Flash Dryer. Our advanced technology integrated into the flash dryer not only efficiently handles these challenging materials but also ensures impeccable product quality. We take pride in achieving the delicate balance between reducing moisture content while preserving the desired particle size and bulk density of the product.
Our Spin Flash Dryer offers versatility like no other, operating seamlessly on various energy sources, including gas-fired, diesel-fired, kerosene-fired, coal-fired, steam, coke-fired, and electric heating systems. This adaptability ensures that your drying needs are met efficiently and economically. Discover the future of drying technology with Katalyzer Technology's Spin Flash Dryer and experience unmatched performance in moisture control, particle sizing, and bulk density maintenance.
Spin flash dryers are versatile industrial machines used for drying various materials rapidly. Here's a list of products that can be manufactured or processed using spin flash dryers:
Pharmaceuticals:
Tablets and capsules
Liquid medications
Drug powders
Granules for controlled-release formulations
Biopharmaceuticals and vaccines
Food and Beverages:
Dairy products
Snack foods
Baked goods
Instant coffee and tea
Confectionery
Fruit and vegetable powders
Food flavorings and seasonings
Chemicals:
Specialty chemicals
Agrochemicals (pesticides, herbicides)
Detergent powders
Catalysts
Solvent recovery products
Minerals and Mining:
Mineral concentrates
Ore fines
Mineral powders
Aggregates for construction
Ceramics and Glass:
Ceramic powders and granules
Glass powders
Pottery and ceramic products
Environmental Control:
Air pollution control products (sorbents)
Wastewater treatment chemicals
Industrial waste drying
Biotechnology and Biopharmaceuticals:
Microencapsulation of biologically active compounds
Biotechnology materials
Plastics and Polymers:
Polymer resins
Plastic additives
Plastic pellets
Textiles:
Dye powders
Textile sizing agents
Agriculture:
Controlled-release fertilizers
Pesticide and herbicide formulations
Cosmetics and Personal Care:
Cosmetic powders
Perfume microcapsules
Personal care product ingredients
Nanotechnology:
Nanoparticle production for various applications

Experience the Excellence of Fluid Bed Dryers and Processors at Katalyzer Technology. Our fluid bed dryers are the ideal choice for heat-sensitive materials, suitable for a wide range of applications. We specialize in the art of fluidization, understanding the complexities of bulk density, particle size, and surface characteristics. Determining the precise fluidization velocity can be a challenge, but our in-house pilot trial setup and CFD simulation capabilities allow us to pinpoint the ideal velocity for your material.

At our state-of-the-art manufacturing facility, we employ cutting-edge technologies such as CNC laser cutting, CNC bending, and laser welding to ensure a seamless, fast, and efficient production process. We take pride in designing and developing our own distributor plates, eliminating the need to rely on external vendors. Whether you require stationary or vibratory fluid bed dryers, we have the solution to meet your specific needs.Fluid bed dryers are used to dry, cool, and sometimes coat a wide range of materials. Here's a list of products that can be manufactured or processed using fluid bed dryers:

1. Pharmaceuticals:

   - Tablets and granules

   - Drug powders

   - Coating of pharmaceutical tablets

2. Food Products:

   - Cereals and breakfast cereals

   - Snack foods (e.g., potato chips)

   - Drying and coating of confectionery

3. Chemicals:

   - Chemical powders

   - Fertilizers

   - Agrochemicals (e.g., pesticides)

4. Minerals and Mining:

   - Drying and cooling of mineral products

   - Drying of ore concentrates

5. Ceramics:

   - Ceramic powders

   - Granulation of ceramic materials

6. Food Ingredients:

   - Drying and agglomeration of food additives

   - Flavorings and seasonings

7. Biotechnology:

   - Drying of biopharmaceuticals and biotechnology products

   - Granulation of biotechnology materials

8. Plastics and Polymers:

   - Drying and cooling of polymer resins

   - Coating of plastic pellets

9. Environmental Control:

   - Drying of air pollution control products

   - Drying of wastewater sludge

10. Aggregates and Construction Materials:

    - Drying of construction materials (e.g., sand)

    - Agglomeration of aggregates

Fluid bed dryers are known for their versatility and are used in industries where precise control of temperature and air flow is crucial for drying, cooling, and coating processes. The ability to achieve even and consistent results makes them a valuable tool in various manufacturing applications.

Details:

• At KATALYZER TECHNOLOGIES, we specialize in crafting tray dryers that are designed to handle large volumes of materials efficiently. Our expertise allows us to fabricate tray dryers of substantial size, without any limitations on the number of trays, ensuring that you can meet your drying needs on a grand scale.
• **Versatile Materials**
• We understand that different industries have varying requirements, which is why we offer the flexibility of manufacturing tray dryers in both Mild Steel (MS) and Stainless Steel (SS) variants. This ensures that your tray dryer is tailored to your specific needs, whether you require the durability of stainless steel or the cost-effective properties of mild steel.
• With [Your Company Name]'s tray dryers, you can count on reliability, versatility, and the ability to process large quantities of materials efficiently.

• TRIAL FACILITY

  Explore Our Pilot Plant Trial Facility At katalyzer technologies, we offer a state-of-the-art pilot plant trial facility right on our premises. Clients can leverage this resource to test our products and services before making a commitment. After the trial period, you'll have the freedom to decide whether to proceed with placing an order, ensuring confidence in your decision-making process.

Explore Katalyzer Technology's Versatile Belt Conveyor Dryer At Katalyzer Technology, our belt conveyor dryer stands out as a beacon of innovation and efficiency in the industry. We take pride in our capability to handle a diverse range of products, from powders and lumps to cakes, syrups, large granules like soybeans, onion slices, tomato slices, and more. Our conveyor dryer offers flexibility, operating seamlessly on steam, thermic fluid, electric energy, and even coal and wood brackets for your convenience. Choose from a variety of belts, including silicon, metallic, and rubber, designed to withstand high-temperature applications while treating your products with care. The unique belt configuration ensures uniform airflow, resulting in homogenous drying—a feat made possible by our utilization of cutting-edge CFD analysis and CAE simulation technology. With a proven and effective design, Katalyzer Technology's belt conveyor dryer is your trusted partner for superior product drying.

Explore Our Pilot Plant Trial Facility At katalyzer technologies, we offer a state-of-the-art pilot plant trial facility right on our premises. Clients can leverage this resource to test our products and services before making a commitment. After the trial period, you'll have the freedom to decide whether to proceed with placing an order, ensuring confidence in your decision-making process.

• Introducing our versatile Pedal Dryer, a reliable solution designed to meet the diverse drying needs of various products. Our pedal dryer stands as a testament to our commitment to innovation and precision in material processing.
• One of the standout features of our pedal dryer is its adaptability. It can operate seamlessly under different heating mediums, including steam, thermic fluid, and hot water, offering flexibility to suit your specific requirements and product compatibility. Our team is dedicated to configuring the dryer to cater precisely to your product's needs.
• The heart of our pedal dryer lies in the design of its flights. These components are meticulously crafted, taking into account factors such as corrosion resistance, thermal expansion, and sealing arrangements. We understand the challenges posed by your product's characteristics, and our design ensures that your pedal dryer operates with utmost accuracy and efficiency.
• To achieve this level of precision, we have invested in state-of-the-art machining facilities, equipped with cutting-edge technology. Additionally, our highly balanced balancing machine allows for accurate and fine-tuning of the entire assembly, ensuring the smooth and reliable operation of your pedal dryer.
• With our Pedal Dryer, you can trust in a solution that not only meets but exceeds your expectations for drying efficiency and performance. Join us in revolutionizing your material drying processes with a dryer that's as versatile as it is precise.

Rotary dryer is suitable to dry metallic and nonmetallic mineral, clay in cement industrial and coal slime in coal mine,etc. Rotary dryer can be widely used to dry various materials, and it is simple to be operated.

Industrial Drum Dryer / Rotary Dryer

Product Overview
Industrial Drum Dryer (Rotary Dryer) is a continuous drying system designed for efficient moisture removal from bulk solids, slurries, and crystalline materials. It is widely used for large-capacity drying applications where robust operation, uniform drying, and reliability are critical.

Process Description
The Rotary Dryer consists of a rotating cylindrical drum inclined slightly to the horizontal. Material is fed from one end and moves gradually to the discharge end due to drum rotation and inclination.

• Feeding: Wet material is fed through a hopper or screw feeder into the rotating drum.
• Drying Zone: Hot air or flue gas passes through the drum (co-current or counter-current flow), removing moisture from the material.
• Lifting & Cascading: Internal lifters continuously lift and shower the material, ensuring maximum contact with hot air.
• Moisture Evaporation: Controlled heat transfer results in uniform drying.
• Discharge: Dried material exits from the outlet end and can be further cooled if required.

Key Features

• Continuous and high-capacity operation
• Uniform drying with minimal product degradation
• Suitable for wide range of materials (powder, granules, crystals, sludge)
• Customizable drum design and internals (lifters, flights)
• Fuel flexibility (steam, gas, thermic fluid, solid fuel)
• Low maintenance and rugged construction

Technical Specifications (Typical)

• Capacity: 500 kg/hr to 20 TPH (customizable)
• Drum Diameter: 500 mm to 3000 mm
• Drum Length: 3 m to 25 m
• Moisture Reduction: Up to 5–30% (depending on application)
• Operating Mode: Co-current / Counter-current
• Heating Source: Direct / Indirect heating options
• Material of Construction: MS / SS / Alloy Steel

Applications

• Fertilizers (Zinc Sulphate, NPK, Urea-based products)
• Minerals (Sand, Gypsum, Limestone, Bauxite)
• Chemicals and Salts
• Agro Products and Biomass
• Industrial Sludge Drying

Advantages of Our System

• High thermal efficiency with optimized airflow design
• Consistent product quality at large scale
• Designed for continuous 24/7 operation
• Integration with dust collection systems (Cyclone / Bag Filter)
• Custom engineering based on material characteristics

Why Choose Katalyzer Engineering Systems Pvt Ltd

• Strong expertise in industrial drying systems
• End-to-end solution from design to commissioning
• Proven performance across industries
• Reliable after-sales support

We manufacture Saw Dust Flash Dryers specially designed for rapid drying of sawdust, wood powder, biomass, and agro-waste materials. Using a hot air stream, the material is dried within seconds, ensuring consistent moisture reduction with high thermal efficiency. Our dryers are energy-efficient, low-maintenance, and built for long service life.

• High drying efficiency with minimal residence time

• Uniform moisture removal and consistent output quality

• Robust construction with MS or SS material options

• Low operating cost and energy efficient

• Compact design with easy installation

• Customizable capacity as per process requirement

• Sawdust Drying

• Biomass Fuel Preparation

• Wood Powder Drying

• Agro-waste & Crop Residue Drying

• Pellet & Briquette Industry

Our Rice Husk Silica Powder Plant is a cutting-edge facility designed to extract and process high-purity silica powder from rice husk ash. This eco-friendly plant utilizes advanced technology to convert agricultural waste into a valuable industrial resource.
Key Features:
- Produces high-purity silica powder (up to 99.9%) from rice husk ash- Advanced thermal processing and grinding technology- Energy-efficient and environmentally friendly design- Customizable plant capacity and configuration- Compliance with international quality and safety standards
Applications:
- Foundry and casting industry: Silica powder is used as a binder and filler- Construction industry: Used in cement, concrete, and mortar production- Cosmetics and personal care: Silica powder is used in toothpaste, skincare products, and more- Food industry: Used as an anti-caking agent and texture modifier
Benefits:
- High-purity silica powder with consistent quality- Eco-friendly and sustainable production process- Reduced waste and environmental impact- Cost-effective alternative to traditional silica sources