Katalyzer Technologies

We design and manufacture Hot Air Generators for industrial applications requiring controlled and efficient heating. Our units are available in direct and indirect heating models, with firing options including oil, gas, coal, briquettes, and wood.

These systems deliver hot air up to 400 °C with an efficiency of 80–90%, ensuring low operating costs and reliable performance. The generators are built in horizontal or vertical configurations and can be tailored to meet process-specific requirements.

Key Features:

• High efficiency & low fuel consumption

• Wide capacity range (50,000 – 20,00,000 Kcal/hr)

• PLC/Digital burner controls for precise operation

• Heavy-duty blower motor for continuous duty

• Robust MS or SS304/316 construction

• Compact design with low maintenance

Applications:

• Drying: powders, granules, food products, chemicals

• Heating: dryers, ovens, fluid bed systems

• Process heating in pharma, fertilizer, agrochemical & textile industries

• Mineral, ceramic & coating applications

Details:

• Solid fuel is a fundamental pillar of our hot air generation solutions. We offer an array of solid fuel options, including the likes of coal, briquettes, bagasse, and rice husk. Our dedication to engineering excellence ensures that the combustion of solid fuels is not only efficient but also environmentally responsible.
• Our design for solid fuel is the result of meticulous engineering, with each aspect optimized to achieve the highest levels of combustion efficiency. We understand that efficient combustion is essential not only for operational efficiency but also for minimizing environmental impact.
• To complement our solid fuel hot air generators, we provide a comprehensive range of material handling equipment. These components are seamlessly integrated into our systems to facilitate the handling and utilization of solid fuels. Whether it's coal, briquettes, bagasse, or rice husk, our hot air generators can effortlessly accommodate and utilize these resources.
• What sets our hot air generator apart is its exceptional flexibility. The same system can be readily configured to operate with different solid fuels, offering a level of adaptability that's truly unmatched. This means that you can easily transition between different solid fuel sources based on your specific needs, all while maintaining high levels of efficiency.
• At our core, we believe in sustainability and efficiency, and that's why our solid fuel hot air generators are designed to harness the potential of these resources while minimizing waste. By meticulously engineering our systems, providing essential material handling equipment, and offering a versatile design, we empower you to make the most of solid fuel resources in an environmentally responsible manner.

We manufacture Wood Fired Hot Air Generators specially designed for industries requiring economical and eco-friendly heating solutions. Using wood, coal, or biomass briquettes as fuel, these units deliver clean hot air up to 400 °C, with high thermal efficiency and low operating cost.

Key Features:

• Available in direct and indirect heating models

• Wide capacity range: 50,000 – 20,00,000 Kcal/hr

• High efficiency combustion chamber for better fuel utilization

• Built in MS or SS304/SS316 construction

• Easy to operate and maintain

• Suitable for continuous duty operation

Applications:

• Agro & Food Product Drying

• Fertilizers & Chemicals

• Pharmaceuticals

• Textile & Leather Industry

• Minerals & Ceramics

• Paints, Pigments & Coatings

• In addition to our solid fuel options, we are proud to offer hot air generators that can operate with liquid fuels. Our liquid fuel solutions encompass a range of options, including light diesel oil, diesel, and kerosene. These fuels are efficiently managed using specialized liquid fuel burners, equipped with blowers and pumps to ensure precision and control.
• One of the key factors in optimizing the performance of a liquid fuel hot air generator is the seamless synchronization of the blower and pump. This harmony is essential to achieve the desired burner output, putting the control in the hands of the user. We understand this intricacy very well and have designed our systems to ensure the perfect coordination of these components.
• To maintain an unwavering commitment to safety, our equipment is fortified with advanced safety features. The inclusion of interlocks and safety protocols ensures that our hot air generators operate in full compliance with established safety norms. This dedication to safety extends to all aspects of our systems, assuring you of a reliable and secure solution.
• Our liquid fuel hot air generators are engineered to provide not only efficient performance but also complete peace of mind. Whether you're using light diesel oil, diesel, kerosene, or any other liquid fuel option, our systems are meticulously designed to deliver precise control, safety, and environmental responsibility.
• Furthermore, our hot air generators are available in both direct and indirect configurations. This means that you have the flexibility to choose the mode of heating that best suits your specific needs, allowing you to fine-tune your processes with precision.

Welcome to our state-of-the-art Steam Heater System, a pinnacle of engineering designed to elevate the efficiency of your processes. This ingenious system channels steam through a network of tubes, each meticulously finned on the exterior. This dual-channel design enables highly efficient heat transfer from the steam to the surrounding air.

Creating these heaters requires an unwavering commitment to precision, and we excel in every facet of the design and manufacturing process. Our dedication to quality initiates with comprehensive inspection protocols at every stage. Weld joints, tube sheets, and tubes undergo meticulous scrutiny through DP (Dye Penetrant) tests. At your request, we can elevate the inspection process with X-ray testing, providing an extra layer of assurance.

Prior to dispatch, our Steam Heater System undergoes a stringent hydro test, complying with ASME standards. This thorough examination ensures that the system not only meets but surpasses the original design specifications. We take immense pride in delivering a product that operates flawlessly, precisely as intended, and perfectly tailored to your specific needs.

Opt for our Steam Heater System to experience an unparalleled blend of efficiency, precision, and quality. With designs scrutinized at every level, we're committed to providing a solution that sets a new standard for performance in your operations.

We manufacture Industrial Electric Heaters designed for efficient, reliable, and uniform heating across a wide range of industrial applications. Built with high-quality materials and advanced heating elements, our heaters ensure consistent temperature control, energy efficiency, and long service life.

• Wide power range: 1 kW – 500 kW

• Available in MS, SS304, SS316 construction

• Uniform heat distribution for precise process requirements

• Compact, robust, and low-maintenance design

• Fast heating response with adjustable temperature control

• High efficiency with minimal energy losses

• Over-temperature protection and safety features

• Chemical Processing

• Pharmaceutical Industry

• Food & Beverages

• Oil & Gas

• Plastic & Rubber Industry

• Textile Industry

• HVAC & Industrial Drying

• Voltage Range: 230V – 415V (Single/Three Phase)

• Heating Element: Nichrome / Kanthal / Incoloy / Stainless Steel

• Temperature Range: Up to 500°C (customizable)

• Mounting Options: Flanged / Threaded / Portable / Duct-mounted

• Control System: Digital Temperature Controller / Thermostat-based

• Protection: Overheat protection, IP-rated enclosures available

• Power Consumption: As per customer requirement

• Minimum Order Quantity: 1 Piece

• Product/Service Code: IHE-2025

• Delivery Time: 3–4 Weeks (standard), custom on request

• Warranty: 12 months against manufacturing defects

• Looking for gas-fired solutions Look no further. We offer advanced burners complete with gas trains and top-notch safety equipment to meet your specific needs. Our gas burners are expertly designed to operate seamlessly with LPG, CNG, and hydrogen gas, offering versatility that matches your gas requirements. Depending on the type of gas you use, we customize the gas train, burner, and hot air generator configurations to ensure optimal performance.
• When it comes to hot air generators, we provide options in both direct and indirect heating configurations. In situations where it's crucial to keep combustion residuals separate from the process air to maintain air quality, the indirect heating method is the preferred choice. Our solutions cater to a wide range of requirements, offering the flexibility and performance you need for efficient operations.
• Choose our Gas-Fired Air Heaters for solutions that are designed to adapt to your specific gas and heating needs. With advanced burners and configurations that prioritize safety and performance, we're here to help you achieve top-tier results.

• Welcome to our world of hot air generation, where precision, versatility, and safety define our hot air generators. As manufacturers and designers of hot air generators, we offer a range of solutions that operate with solid fuel, liquid fuel, and gas fuel.

• Solid fuel options include resources like coal, briquettes, bagasse, and rice husk. Our design for solid fuel is meticulously engineered to ensure efficient combustion. We provide all the necessary material handling equipment, and our customizable design allows the same system to operate with different fuels, offering unmatched flexibility.

• In addition to solid fuel, we also offer hot air generators that can run on liquid fuels such as light diesel oil, diesel, kerosene, and more. These liquid fuels are operated using specialized burners equipped with blowers and pumps. The precise synchronization of blowers and pumps ensures that the burner's output is under user control. Safety is paramount, and our systems are equipped with advanced safety features, including interlocks and protocols that adhere to established safety norms.

• For those seeking gas-fired solutions, we offer advanced burners with gas trains and safety equipment. Our gas burners are designed to operate with LPG, CNG, and hydrogen gas. Depending on the gas used, the gas train, burner, and hot air generator configurations are tailored to ensure optimal performance.

• Our hot air generators are available in both direct and indirect heating configurations. In cases where combustion residuals must be kept separate from the process air to maintain air quality, the indirect heating method is the preferred choice. We provide solutions that cater to a wide range of requirements.

• Furthermore, we understand the importance of expansion control, both before and after the hot air injector. To prevent any adverse effects on the mounting arrangement of the hot air generator, we offer metallic expansion bellows. Additionally, we provide brick lining and refractory work services, both with and without materials, to cater to the specific needs of our clients, including those with existing hot air generators.

• Choose our hot air generators for a reliable, versatile, and safety-conscious solution to your heating and air generation requirements. With precision engineering and a commitment to safety, we're here to elevate your hot air generation processes